7 Experts’ Proven Methods of How to Make Waterproof Cardboard of 2025?

7 experts proven methods to make waterproof cardboard

Do you ever think if is it possible to make waterproof cardboard? If not then you have come to the right place. In this detailed blog, we will find you practical ways how to make waterproof cardboard. If you do not know the qualities of cardboard then you must stay in touch till the end. 

The cardboard itself is a water-absorbant material and fights against moisture, water, oil, and greasy products. By using multiple methods, you can make cardboard more waterproof, durable, and water-resistant. 

Whether you’re creating cardboard boxes or outdoor projects, cardboard is one of the versatile materials to meet your needs. From protecting packaging to crafting waterproof boxes, and other activities, explore what steps are essential to make water-resistant or coated cardboard boxes. 

4 Main Uses Of Waterproof Cardboard

4 main uses of waterproof cardboard

Cardboard is used as an all-in-one solution to all problems. It is used in multiple ways and covers major areas. There is the following list of areas in which waterproofing cardboard and moisture resistance is essential:

  • Packaging: Ensure your coated cardboard boxes stay sturdy.
  • Outdoor projects: Protect boxes or crafts from rain and moisture.
  • DIY Furniture: Improve the durability of cardboard furniture or props.
  • Art and crafts: Preserve the content that you made with your hands and make them last longer.

If you’ve ever wondered how to make cardboard more durable or weatherproof, you’re in the right place. Packaging, outdoor projects, waterproof cardboard DIY, and art crafts require water resistance to maintain their products' originality and make them long-lasting. 

7 Unique Yet Authentic Methods to Make Cardboard Waterproof Packaging

7 unique methods for making waterproof cardboard

There are various ways to make cardboard susceptible to water damage. Let's see the practical yet unique and effective methods of how can one make cardboard waterproof using different tips and tricks. Moreover, what are the pros and cons of each method, and learn where they are used: 

1. Using Wax Coating

Wax coating is a traditional method that is used for waterproofing cardboard. Adding a coating on the cardboard or box surface leads to covering the upper layer of the cardboard against water damage. 

What is Wax Coated Cardboard and How To Make It?

It is a cardboard that carries a thin layer of paraffin wax applied to repel water. Wax-coated cardboard boxes are most commonly used in food packaging and shipping boxes. These boxes are water resistant while handling, shipping, or transportation. 

How to Wax Coat Cardboard at Home? 

  • Firstly, you have to use the double boiling method. In this regard, melting paraffin wax in a double boiler helps you get the desired result you want. 
  • Secondly, you need a brush to dip the cardboard into the melted wax.
  • Thirdly, Give it some time and allow it to cool and harden.

Pros Of Wax Coated Cardboard:

  • Affordable and effective.
  • Non-toxic and safe for food-related use.

Cons Of Wax-Coated Cardboard:

  • It can melt under extreme heat.

2. Homemade Silicone Waterproofing

Silicone waterproofing at home allows you to get your answer on how to waterproof cardboard for outdoor use. Silicone sprays are a one-step solution to get waterproof cardboard for outdoor use at home.

How to Make Homemade Silicone Waterproofing?

Collect all the materials that are required to make homemade silicone waterproof cardboard. Then follow these are the following steps:

  • Take 100% silicone sealant and mineral spirits with a ratio of 1:1. 
  • Mix them all together. 
  • Apply the mixture evenly using a brush or spray bottle.
  • Let it dry for 24 hours.

Benefits Of DIY Silicone Waterproofing:

  • Creates a strong and water-resistant layer.
  • Easy to apply.

Tip: Test a small section first on the cardboard. It helps you to ensure compatibility with your cardboard.

3. Furniture Waterproof Spray

Furniture waterproof sprays are readily available in the market to help you achieve your goals. These sprays work wonders on cardboard projects.

How to Apply:

  • Clean the cardboard surface.
  • Spray evenly with a furniture waterproof spray.
  • Repeat 2-3 coats for maximum protection.

Best for: Large cardboard surfaces, DIY furniture, or props.

4. Duct Tape Method

How to make cardboard waterproof with duct tape? This method clears your query easily. The duct tape method is quick and practical for small objects. Explore steps to create waterproof cardboard using tape without lamination.

Steps on How to Make Paper Waterproof Without Laminating:

  • Cover the cardboard surface entirely with duct tape.
  • Overlap the tape to ensure no gaps.
  • Press firmly to seal the edges.

Why & Where It Works?

  • Duct tape acts as a waterproof barrier.
  • Great for quick fixes and small projects.

5. Using WaterProof Acrylic Paint and Sealant

Acrylic paints and sealants are a great source of waterproofing paper or cardboard. If you want durability with aesthetic appeal at the same time then this method is your go-to choice.

Can You Spray Paint Cardboard?

Yes, cardboard carries the spray paint well. You can cover the areas you want. Acrylic paint works well on cardboard, but it needs waterproofing.

Steps to be Taken for Moisture Resistance:

  • Take acrylics and paint the cardboard with it. Apply 2-3 coatings to make cardboard waterproof and locking the surface.
  • Let the paint dry, and apply clear acrylic sealant.
  • After drying, leave it for 24 hours.

What to Spray on Acrylic Paint to Make It Waterproof?

  • Clear acrylic spray sealants are the best choice for this purpose.

6. PVA Glue Method

A coat of PVA glue provides a water-resistant surface that suffices for most daily uses. Most PVA glues are waterproof, meaning they can endure multiple drying cycles. 

How to Apply PVA Glue Coating for Moisture Locking?

  • Spread the plastic sheets or old newspapers on the floor.
  • Put the cardboard box in the prepared space. Combine one part glue with one part water. 
  • Spread the mixture onto the cardboard surface and allow it to dry for 2 hours. You can touch it to check if it’s dry. 
  • After a few hours, apply another layer of the PVA glue mixture and allow it to dry for 2 hours.
  • For a third coat, create a new mixture using two parts PVA and one part water. This is typically a stronger glue blend. Apply the blend again and allow it to dry for a couple of hours. 

At this stage, you should observe a glossy look on the cardboard surface. Use the same procedure once more and at this stage. At this point, you have to focus on the edges, corners, and the interior of the cardboard box for a clean or equal look.

Advantages

  • Inexpensive as compared to other waterproof materials.
  • Easy to apply with roller or brush for DIYs 
  • Non-toxic and safe for environments with children and pets.

Disadvantages

  • Degrade easily when exposed to temperature
  • Long drying time

7. Alum Glue Method to Get Weatherproof Cardboard

Alum is known as one of the best DIY remedies that offers waterproof cardboard boxes. To apply this mixture, you need a brush or a spring gun. 

How to Make a Cardboard Box Weatherproof Using Alum Glue?

  • After laying down plastic sheets or old newspapers on the floor. Set your cardboard box on the floor.
  • Fill a pot with water and heat it until it's moderately warm to allow the mixture to dissolve. 
  • Combine 8 ounces of alum, 3 ounces of shredded soap, and 4 ounces of natural glue, then mix the mixture until uniform. 
  • Transfer your solution to another container. Now apply a coat of alum solution onto the box using a brush or applicator. 
  • Apply the spray to both the inside and outside of the box. Make sure not to overuse the solution because just a thin layer is needed.

Main Pro of Alum Glue Method for Waterproofing Cardboard:

Environmentally- friendly option for waterproofing cardboard.

Main Con of Alum Glue Method for Waterproofing Cardboard:

Limited Durability as compared to modern synthetic, especially in heavy rain or prolonged exposure to water.

Leading Industries Producing and Selling Waterproofing Solutions for Cardboard Packaging

top waterproof solutions making brands

North American companies use different materials like acrylics, wax coatings, alum glue, PVA glue, duct tape, and waterproof sprays to make waterproof cardboard packaging. Here are the following names and specializations of the top companies:

  1. WestRock: Specializes in corrugated packaging and offers a range of waterproof coatings and materials.
  2. LiquiGard: it provides a water-resistant coating for cardboard, cartons, and paper bags.
  3. 3M: Offers various waterproofing sprays and tapes, including duct tape and specialized coatings.
  4. Rust-Oleum: Provides waterproof sprays and paints that can be used on cardboard.
  5. Gorilla Glue: it is known for its strong adhesives, including PVA glue and other waterproofing solutions.
  6. Elmer's Products: Offers PVA glue and other adhesives suitable for waterproofing cardboard.
  7. Flex Seal: Do you know what is the best spray to waterproof cardboard? Flex seal is the right answer. It produces a rubberized waterproof spray that can be applied to cardboard.

These companies provide products that guarantee water resistance. Dow, Sherwin-Williams, Valspar, RPM International Inc, Henkel, PPG Industries, BASF, and AkzoNobel are also experts in creating waterproof acrylics, paints, coatings, glues, and sprays. 

Find the Top 3 Ways How to Make Cardboard More Durable

top 3 ways to make cardboard durable

In order to find practicalities of how to make waterproof cardboard, now it's time to explore more. Here are the following 3 top most ways to make cardboard box packaging more durable for extra product protection:

1. Combine Layers

For the sake of increasing durability, combining layers of material is a smart yet affordable option. Take glue and apply it on multiple layers of cardboard together to increase thickness and durability.

2. Hardening with PVA Glue

It is also an effective method to make cardboard strong. Once you harder the cardboard with PVA glue, you added extra protection to the products.

  • Firstly, combine a mixture of PVA glue and water in a 2:1 ratio.
  • Secondly, take a brush and apply the mixture to the cardboard.
  • Let it dry completely.

Result: A hardened, water-resistant cardboard surface.

3. Flex Seal for Waterproofing

If you are interested in knowing can Flex Seal make cardboard waterproof? You will get the answer, Yes. Flex Seal spray creates a resilient and waterproof coating.

How to Use Flex Seal:

  • Shake the cane well and spray evenly.
  • Allow 2-3 coats, drying between applications.

Why Choose Flex Seal?

  • Quick and efficient waterproofing.
  • Suitable for outdoor cardboard projects.

Final Thoughts: Make Your Cardboard Waterproof In 2025

Waterproofing cardboard doesn’t have to be complicated. Whether you’re using wax, silicone, acrylic paints, sealants, alum glue, furniture waterproof spray, PVA glues, or duct tape, you can create durable, weatherproof cardboard for any project. 

Hope you discover the relevant information regarding how to make waterproof cardboard. We have discussed best practical ways of how to protect cardboard from moisture to make you ease. 

If you wish to make durable, water-resistant, and customizable cardboard boxes then this must be your place. Custom Designs Boxes is the best packaging manufacturer in North America. We provide affordable, unique, and all-in-one cardboard waterproofing solutions to our clients. 

Our team also offers free shipping, the lowest MOQs, the fastest turnaround, and wholesale or bulk rates. Get in touch with us to order sturdy and leakproof cardboard packaging having all branding elements. Stay with us to learn everything about cardboard and its waterproofing qualities. 

Ready to try these methods? Pick your favorite technique and start waterproofing today!

Have questions or tips? Share them in the comments below!

FAQs On Waterproofing Cardboard

1. Is Lacquer Waterproof Missing?

Lacquer ensures water resistance and is best for cardboard, wood, and metal surfaces. It is not suitable for prolonged exposure to water or outdoor use without additional protection

2. How to Make a Waterproof Box?

To make weatherproof packaging, you can use wax coating, silicone waterproofing, PVA glue, acrylics, paints, sealants, and flex seal spray for a durable, waterproof box.

3. How to Make a Cardboard Box Weatherproof?

You can make it by using various waterproofing materials. The materials like wax coating, silicone waterproofing, PVA glue, acrylics, paints, sealants, and flex seal spray.

4. Can You Spray Paint Cardboard?

Yes, acrylic spray paint works well. You can use a sealant to make it waterproof.

5. How to Make Cardboard Hard Like Wood?

Apply layers of PVA glue or use epoxy resin to harden the surface.

6. What Is the Best Paint for Cardboard?

Paint like acrylic proves to be the best choice for cardboard because of its versatility and its adhesiveness.

7. Can I Use Acrylic Paint on Cardboard?

Of course, you can use acrylic paints on cardboard as a sealant. It dries out and adheres quickly.

8. How to Make Cardboard More Resistant?

One can make cardboard more resistant by applying effective methods. By opting for a step-by-step guide on how to make waterproof cardboard above, you will be able to make them more resilient. These are the following list of methods that make cardboard more resistant:

  • Flutes
  • Wax Coatings
  • Waterproof Glues
  • Sealants
  • Acrylics
  • Paints
  • Resins
  • Silicons

9. How to Make Paint Waterproof?

Apply Multiple Coats and Seal with a Waterproofing Sealant.

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